6
PowerBOSS™ 6200W Portable Generator ASSEMBLY
ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-743-4115.
Remove Generator From Carton
1. Set the carton on a rigid flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from
top to bottom.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents. If any parts are missing or damaged, call
the generator helpline at 1–800–743–4115.
• The generator
• Generator and engine owner’s manuals
• Engine oil
• Wheel kit
Install Wheel Kit
NOTE:Wheel kit is not intended for over-the-road use.
You will need the following tools to install these
components:
• 1/2" or 13mm wrench
• 7/16" wrench
• Socket wrench
• 1/2" or 13mm socket
• 7/16" socket
• Pliers
Refer to Figure 1 and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Place a wheel on each side with air valve facing out.
Support Leg
Nut
Axle
Flat Washer
Wheel
E-Ring
Figure 1 — Install Wheel Kit
20 mm Cap Screw
Nut
3/4” Cap Screw
Vibration Mount
Use existing hardware
to attach left side of
support leg to unit
Nut
Handle Pin
Handle
Flat Washer
Nylon Washer
45 mm Cap Screw
Nylon Washer