7
ASSEMBLY
FIGURE 3FIGURE 1
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.
CAUTION: Do not leave the cart unattended
in upright position during assembly. A falling
cartcancausepersonalinjury!Payclose
attention to the stability of the cart while it
remains in an upright position. For best stability,
assemble on a smooth level surface.
1. Place cart body halves upright on a smooth level
surfacesuchasagarageoororapaveddriveway.
Seegure1.
ASSEMBLING THE CART BODY
TOOLS REqUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
(2)3/4"Wrenches(onlyifgure23onpage12isused)
FIGURE 2
REMOVAL OF PARTS FROM CARTONS
1. Remove the hardware packs and all loose parts from
the cartons.
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK NUT
2. Assemble cart body halves together using three 1/4" x
5/8"hexboltsand1/4"nylocknutsasshowningure
1. Donottightenyet.
5/16" NYLOCK NUT
1/4" NYLOCK NUT
1/4" x 5/8"
HEX BOLT
5/16" x 3/4" TRUSS
HEAD BOLT
DOOR
SUPPORT
TAILGATE
REINFORCEMENT
BRACKET
3. Fit the tailgate reinforcement bracket over the end of
the cart bed. Position the two door support brackets
on the bottom of the reinforcement bracket as shown
ingure2.Fastenthereinforcementbracketandthe
door supports to the bottom of the cart using four
5/16" x 3/4" truss head bolts and 5/16" nylock nuts.
Donottightenyet.Seegure2.
4. Fasten the tailgate reinforcement bracket to the sides
of the cart body using four 1/4" x 5/8" hex bolts and
1/4"nylocknuts.Seegure2.Donottightenyet.
5. Pull the cart body halves together.
Tightenthefourtrussheadboltsingure2.
Tightenthefourhexboltsingure2.
Tightenthethreehexboltsingure1,keepingthe
bottom aligned and pulled together.
6. Carefullyipthecartendforendsothatitrestson
thetailgatereinforcementbracket.Seegure3.