you want increased lighting capability, contact Baja Designs regarding a stator rewind (See
Battery Maintenance Section).
18. Rear Wiring Connections: You will now make all the connections required to the wiring
harness at the rear of the bike. Take your time to do a neat job here so that you will have a
reliable lighting system. Refer to Photo and the color photographs to copy wiring layout. If you
make a mistake in the following steps, the worst that could happen is the bike will catch fire and
burn to the ground (NOT).
A. Reinstall the lower fender skirt. The battery slides between the fender skirt and frame cross-
member as shown in the photographs. A short length of tubing is provided to put along the
bottom edge of the frame cross-member between the battery and cross-member. Compress the
fender and with wires pointing to the left side of frame slide the battery down until it rest against
the airbox. Run a zip tie length-wise around the battery and through the holes you drilled in Step
15. See Color Photo and Photo 12. (Note: New Ni-cad Battery is now used in this kit.)
B. Locate the ring terminals on the black wire of the main harness, the voltage rectifier/regulator
and black lead from the battery. Fasten all three ring terminals (Photo 16) under the airbox
mounting bolt that is located on the back right hand side of the airbox. Make sure to scrape the
paint from the frame to get a good ground before re-installing the bolt.
C. Remove the
fuse from the fuse
block and connect
the red lead from
the
rectifier/regulator
with the male
terminal to the
positive lead (red)
of the battery.
D. Locate the blue
wire from the gray
multi-conductor
cable and connect
it to the black wire
with the blue band coming from the fuse block.
Put Tubing on
lower edge of
frame cross-
member above
battery
Attach ring
terminal
grounds here
Remove Fuse
during wiring
installation
Photo 16
E. Connect the green lead from the wiring harness to one side of the right rear turn signal.
F. Connect the brown lead of the wiring harness to one side of the left turn signal.
12
