Troy-Bilt J609 Lawn Mower User Manual


 
21
Changing the Deck Belt
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark
plug wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
WARNING: Avoid the possibility of a
pinching injury. Do not place your fingers on
the idler spring or between the belt and a
pulley while removing the belt.
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
IMPORTANT:
The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the deck belt on your tractor,
proceed as follows:
Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Remove the belt guards by removing the self-
tapping screws that fasten them to the deck.
Remove the belt keeper rod from around the
engine pulley.
Insert a 3/8”-drive ratchet wrench (set to loosen)
into the square hole found in the idler bracket on
the left side of the deck’s surface. See Figure 18.
Figure 18
Grasp the ratchet’s handle and pivot it toward the
front of the tractor to relieve tension on the belt.
With belt tension relieved, carefully remove the
belt from around the left-hand spindle pulley.
IMPORTANT:
Carefully allow the ratchet to pivot
rearward before removing it from the square hole.
Remove the deck belt from around all pulleys,
including the deck idler pulleys and the engine
pulley.
Route the new belt as shown on the following page.
Remount the belt guards removed earlier.
Figure 19
Changing the Transmission Drive Belts
NOTE: Several components must be removed and
special tools (i.e. air/impact wrench) in order to change
the tractor’s drive belts. See an authorized Troy-Bilt
Service Dealer to have your drive belts replaced or
phone Customer Support as instructed on page 2 for
information on ordering an Troy-Bilt Service Manual.
Belt Guard
Idler Bracket
3/8” Square
Hole
Engine Pulley
Idler Pulleys
Left Hand
Spindle Pulley
Right Hand
Spindle Pulley