Troy-Bilt 540 Series Lawn Mower User Manual


 
6
3
NOTE: The units illustrated may vary slightly from your
unit.
1. Remove loose parts and any packing material which
may be between upper and lower handles.
a.
Pull up and back on the upper handle to raise the
handle from position A into the operating position
B. See Figure 1.
b. Tighten hand knobs (star knobs) securing upper
handle to lower handle. Make sure that each
carriage bolt is seated properly in the handle.
NOTE: On some models wing nuts have been replaced
with star knobs. Figures show wing nuts only.
2. Locate hairpin clip in one hole on the weld pin on each
side of lower handle.
a. Remove hairpin clip from this hole. Using a pair of
pliers, insert hairpin clip into the other hole on the
weld pin. Repeat on other side.
b. Place one carriage bolt (found in the hardware
pack included with your unit) in the upper hole of
the right handle mounting bracket from the inside
outward. See Figure 2. Secure with one wing nut
(star knobs). Repeat process on the left side.
3. Rope guide Setup as follows, see Figure 3:
a. Hold the blade control against the upper handle.
Position A.
b. Slowly pull starter rope out of engine. Position B.
c. Slip starter rope into the rope guide. Position C.
d. Tighten rope guide wing nut
(star knobs).Position D.
4. Insert post on cable ties into holes provided on the
lower handle. Pull cable tie tight and trim excess. See
Figure 4.
Figure 3
Figure 2
Figure 1
Figure 4
Disconnect and
ground the spark
plug wire as instruct
-
ed in the separate
engine manual.
IMPORTANT
This unit is shipped
WITHOUT GASOLINE
or OIL. After assem
-
bly, service engine
with gasoline and
oil as instructed in
the separate engine
manual packed with
your unit.
Setup and
Adjustments
WARNING