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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS........................................................................ 2-4
TABLE OF CONTENTS......................................................................................................5
SECTION 1 - FAMILIARIZATION.......................................................................................6
SECTION 2 - OPERATING INSTRUCTIONS............................................................... 7-10
Pre-start Checklist .........................................................................................................7
Starting & Stopping Engine & Blades...................................................................... 7-8
Starting & Stopping Wheel Drive..................................................................................8
Handle Height Adjustment ............................................................................................9
Cutting Height Adjustment............................................................................................9
Swivel Wheel Lock and Unlock ..................................................................................10
Recycling Operation ....................................................................................................10
SECTION 3 - MAINTENANCE INSTRUCTIONS ....................................................... 11-12
Service – After First 5 Hours.......................................................................................11
Change Engine Oil....................................................................................................11
Service Engine ..........................................................................................................11
Grease Front Caster Bushings................................................................................11
Grease Deck / Blade Spindle ...................................................................................11
Check Blade Brake ...................................................................................................11
Check Engine to Deck Belt ......................................................................................11
Check Wheel Drive Belts..........................................................................................11
Check Mower Blade..................................................................................................12
Check Wheel Drive Control......................................................................................12
Service – Every 25 Operating Hours ..........................................................................12
Service - Annually .......................................................................................................12
Engine ........................................................................................................................12
Air Filter .....................................................................................................................12
Engine Oil ..................................................................................................................12
Storage Procedure.......................................................................................................12
SECTION 4 - ADJUSTMENTS AND REPAIR............................................................ 13-19
Mower Blade Replacement .........................................................................................13
Blade Sharpening.........................................................................................................13
Wheel Drive Control Adjustment................................................................................14
Driven Disc Service......................................................................................................14
Cleaning Drive Disc and Driven Disc......................................................................14
Drive Spring Repair/Replacement...........................................................................14
Driven Disc Adjustment ...........................................................................................15
Replacing Driven Disc Rubber Ring .......................................................................16
Replacing Bearing in Driven Disc ...........................................................................16
Replacement of Bearing on Pulley End of Hex Shaft............................................17
Wheel Drive Belt Service.............................................................................................17
Engine to Drive Disc Belt Replacement..................................................................17
Transmission Poly-V Belt Tension Adjustment....................................................17
Transmission Poly-V Belt Replacement.................................................................18
Engine To Deck Belt Tension Adjustment .............................................................18
Engine to Deck Belt Replacement...........................................................................18
Blade Brake Adjustment..............................................................................................19
TROUBLESHOOTING......................................................................................................20
SERVICE SCHEDULE......................................................................................................21
WARRANTY & PRODICT REGISTRATION .............................................................. 22-23
PRIMARY MAINTENANCE ........................................................................................ 24-27