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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-3
TABLE OF CONTENTS ..................................................................................................... 4
SECTION 1 - FAMILIARIZATION ...................................................................................... 5
Decals / Symbols.................................................................................................. 6
SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 7-10
Pre-start Checklist ........................................................................................... 7-8
Rolling Machine w/o Engine Running................................................................ 7
Starting Engine .................................................................................................... 8
Starting & Stopping Engine, Mower Blades...................................................... 9
Starting & Stopping Wheel Drive ....................................................................... 9
Setting & Releasing Parking Brake.................................................................... 9
Cutting Height Adjustment ............................................................................... 10
SECTION 3 - MAINTENANCE INSTRUCTIONS ....................................................... 11-15
Service - After First 5 Hours.............................................................................. 11
Change Engine Oil.......................................................................................... 11
Check Mower Blade........................................................................................ 11
Check Mower Drive Belt................................................................................. 12
Check Transaxle Drive Belts ......................................................................... 12
Service - Every 25 Operating Hours................................................................. 12
Check Mower Components ...................................................................... 12-13
Mower Blade Spindle - Lubrication............................................................... 13
Mower Deck Linkage – Lubrication .............................................................. 14
Front Wheel Bearings - Lubrication.............................................................. 14
Front Caster Wheel Pivot Shaft - Lubrication.............................................. 14
Parking Brake Pivot Bushings - Lubrication ............................................... 14
Service – Annually ............................................................................................. 15
Engine.............................................................................................................. 15
Air Filter ........................................................................................................... 15
Oil Filter ........................................................................................................... 15
Engine Oil........................................................................................................ 15
Transaxle......................................................................................................... 15
Fuel Filter......................................................................................................... 15
Storage - Out of Season.................................................................................... 15
SECTION 4 - ADJUSTMENTS AND REPAIR............................................................. 16-22
Neutral Position Adjustments........................................................................... 16
Engine Adjustments & Repair .......................................................................... 16
Mower Deck & Component Adjustments ........................................................ 16
Mower Drive Belt Adjustment........................................................................... 17
Mower Drive Belt Removal & Replacement..................................................... 17
Blade Brake Adjustment.................................................................................... 18
Adjusting Mower Blade ..................................................................................... 18
Mower Deck Adjustment (Levelness) Side to Side......................................... 19
Mower Deck Adjustment (Levelness) Front to Rear....................................... 19
Mower Deck Timing Rod................................................................................... 20
Wheel Brake Adjustment................................................................................... 20
Mower Blade Replacement ............................................................................... 20
Blade Wear Limits........................................................................................... 20
Blade Sharpening ........................................................................................... 20
Blade Replacement............................................................................................ 21
Battery Removal................................................................................................. 21
Battery Installation............................................................................................. 21
Battery Service & Charging .............................................................................. 21
Battery Storage .................................................................................................. 21
Battery Testing................................................................................................... 22
New Battery Preparation ................................................................................... 22
TROUBLESHOOTING ................................................................................................ 23-24
SERVICE SCHEDULE...................................................................................................... 25
Maintenance/Replacement Parts...................................................................... 25
WARRANTY ..................................................................................................................... 26
PRIMARY MAINTENANCE......................................................................................... 27-30