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PAGE 4 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #3 (07/19/11)
TABLE OF CONTENTS
DCA25USI 60 Hz Generator
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-11
Specifications ........................................................ 12
Dimensions ............................................................ 13
Installation ........................................................ 14-15
General Information ............................................... 16
Major Components ................................................ 17
Generator Control Panel ........................................ 18
Engine Operating Panel......................................... 19
Output Terminal Panel Familiarization .............. 20-22
Load Application .................................................... 23
Generator Outputs ................................................. 24
Generator Outputs/Gauge Reading ....................... 25
Output Terminal Panel Connections ................. 26-27
Inspection/Setup ............................................... 28-31
Generator Start-Up Procedure ........................ 32-33
Generator Shut-Down Procedures ........................ 34
Maintenance ..................................................... 35-37
Trailer Maintenance .......................................... 38-41
Trailer Wiring Diagram ........................................... 42
Generator Wiring Diagram ..................................... 43
Engine Wiring Diagram ..................................... 44-45
Troubleshooting (Generator) .................................. 46
Explanation Of Code In Remarks Column............. 48
Suggested Spare Parts ......................................... 50
COMPONENT DRAWINGS
Generator Assembly ......................................... 50-51
Control Box Assembly ...................................... 52-55
Engine and Radiator Assembly ........................ 56-59
Output Terminal Assembly ................................ 60-61
Battery Assembly. ............................................. 62-63
Muffler Assembly .............................................. 64-65
Fuel Tank Assembly ......................................... 65-67
Enclosure Assembly ......................................... 68-73
Rubber Seals Assembly ................................... 74-75
Nameplate and Decals Assembly .................... 76-77
Terms And Conditions Of Sale — Parts ................ 78