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PAGE 4 — DCA250SSI/DCA250SSIU GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
TABLE OF CONTENTS
DCA250SSI/DCA250SSIU
60HZ GENERATORS
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-11
Specifi cations ........................................................ 12
Dimensions ............................................................ 13
Installation ........................................................ 14-15
General Information ............................................... 16
Major Components ................................................ 17
Generator Control Panel ................................... 18-19
Engine Operating Panel......................................... 20
Output Terminal Panel Familiarization .............. 22-24
Load Application .................................................... 25
Generator Outputs ............................................ 26-27
Gauge Reading ..................................................... 27
Output Terminal Panel Connections ................. 28-29
Inspection/Setup ............................................... 30-33
Generator Start-Up Procedure (Manual) .......... 34-35
Generator Start-Up Procedure (Auto Mode) .......... 36
Generator Shut-Down Procedures ........................ 37
Maintenance ..................................................... 38-41
Trailer Maintenance .......................................... 42-45
Trailer Wiring Diagram ........................................... 46
Generator Wiring Diagram ..................................... 47
Engine Wiring Diagram .......................................... 48
Controller Wiring Diagram ..................................... 49
Troubleshooting (Generator) .................................. 50
Troubleshooting (Engine Controller) ...................... 51
Troubleshooting (Diagnostic Lamp) ....................... 52
Explanation Of Code In Remarks Column............. 54
Suggested Spare Parts ......................................... 55
Component Drawings
Generator Assembly ......................................... 56-59
Engine Operating Panel Assembly ................... 60-61
Control Box Assembly ...................................... 62-67
Engine and Radiator Assembly ........................ 68-71
Output Terminal Assembly ................................ 72-75
Battery Assembly (DCA250SSI) ....................... 76-77
Battery Assembly (DCA250SSIU) .................... 78-79
Muffl er Assembly .............................................. 80-81
Fuel Tank Assembly .......................................... 82-85
Enclosure Assembly ......................................... 86-91
Rubber Seals Assembly ................................... 92-93
Nameplate and Decals Assy. (DCA250SSI) ..... 94-97
Nameplate and Decals Assy. (DCA250SSIU) 98-101
Terms and Conditions Of Sale — Parts ............... 102
NOTICE
Specifi cations and part numbers are subject to change
without notice.