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PAGE 4 — DA7000 SERIES GENERATORS• OPERATION AND PARTS MANUAL — REV. #5 (01/20/11)
TABLE OF CONTENTS
DA7000 SERIES GENERATOR
Proposition 65 Warning .................................................. 2
Reporting Safety Defects ................................................ 3
Table Of Contents ........................................................... 4
Parts Ordering Procedures ............................................. 5
Safety Information ..................................................... 6-11
Specifi cations (Generator) ............................................ 12
Specifi cations (Engine) ................................................. 13
Dimensions ................................................................... 14
Installation ............................................................... 16-17
General Information ...................................................... 18
Components (Generator) ......................................... 19-20
Components (Engine) ................................................... 21
Load Applications ......................................................... 22
Inspection/Setup ...................................................... 23-27
Operation ................................................................. 28-30
Shutdown ...................................................................... 30
Preparation For Long Term Storage ............................. 31
Maintenance ............................................................ 32-35
Maintenance (Trailer) ............................................... 36-37
Trailer Guidelines ..................................................... 38-51
Trailer Wiring Digram ................................................... 52
Generator Wiring Digram ............................................. 53
Engine Wiring Digram .................................................. 54
Troubleshooting (Engine and Generator) ................ 55-56
Troubleshooting (Engine) ......................................... 57-58
Explanation Of Code In Remarks Column.................... 60
Suggested Spare Parts ................................................ 61
Component Drawings
Nameplate and Decals Assembly ............................ 62-63
Generator Assembly ................................................ 64-65
Control Panel Assembly .......................................... 66-67
Electric Parts Assembly ........................................... 68-69
Engine And Radiator Assembly ............................... 70-73
Battery Assembly..................................................... 74-75
Muffl er Assembly ..................................................... 76-77
Fuel Tank Assembly ................................................. 78-79
Oil Filter Retrofi t Assembly ...................................... 80-81
Enclosure Assembly ................................................ 82-85
Rubber Seals Assembly .......................................... 86-87
KUBOTA Z482-EB/E2B/E3B Die-
sel Engines
Crankcase Assembly .............................................. 88-89
Oil Pump Assembly ................................................ 90-91
Oil Pan Assembly ................................................... 92-93
Cylinder Head Assembly ........................................ 94-95
Gear Case Assembly .............................................. 96-97
Head Cover Assembly .......................................... 98-101
Oil Filter Assembly .............................................. 102-103
Dipstick and Guide Assembly ............................. 104-105
Main Bearing Case Assembly ............................ 106-107
Camshaft and Idle Gear Assembly ..................... 108-109
Piston and Crankshaft Assembly .......................110-111
Flywheel Assembly ............................................ 112-113
Fuel Camshaft and Gov. Shaft Assembly ......... 114-115
Engine Stop Lever Assembly ............................. 116-117
Stop Solenoid Assembly ................................... 118-119
Injection Pump Assembly ................................. 120-121
Injection Pump Components Assembly ........... 122-123
Speed Control Plate Assembly ............................ 124-125
Nozzle Holder And Glow Assembly ..................... 126-127
Nozzle Holder Assembly ................................... 128-129
Fork Lever Assembly .......................................... 130-131
Fuel Filter Assembly ........................................... 132-133
Fuel Pump Assembly .......................................... 134-135
Dynamo and Pulley Assembly ........................... 136-137
Dynamo Assembly .............................................. 138-139
Starter Assembly ................................................ 140-141
Starter Components Assembly .......................... 142-143
Oil Switch Assembly ........................................... 144-145
Water Flange and Thermostat Assembly ........... 146-147
Water Pump Assembly ....................................... 148-149
Water Pipe Assembly ......................................... 150-151
Fan Assembly ..................................................... 152-153
Valve and Rocker Arm Assembly ....................... 154-155
Inlet Manifold Assembly ......................................156-157
Exhaust Manifold Assembly ................................ 158-159
Glow Plug/Lamp and Timer Assembly .............. 160-161
Starter Switch Assembly .................................. 162
-163
Air Cleaner Assembly ....................................... 164-165
Accessories ......................................................... 166-167
Piston Kit (Option) ............................................... 168-169
Terms and Conditions Of Sale — Parts ...................... 170
NOTICE
Specifi cations and part numbers are subject to change
without notice.