Kohler 80EFOZ/99EOZ Portable Generator User Manual


 
TP-6069 6/03 Table of Contents
Table of Contents
Safety Precautions and Instructions I........................................................
Section 1 Introduction 1.....................................................................
Section 2 Location and Mounting 3..........................................................
2.1 General Considerations 3................................................
2.2 Location 3.............................................................
2.3 Mounting 3.............................................................
Section 3 Cooling System 5.................................................................
3.1 Ventilation 5............................................................
3.2 Cooling System Components 5...........................................
3.2.1 Intake Through-Hull Strainer (Seacock Cover) 5.....................
3.2.2 Seacock 6.....................................................
3.2.3 Seawater Strainer 6.............................................
3.2.4 Water Lines 6..................................................
3.2.5 Closed Heat Exchanger (4--125EFOZ/5--150EOZ Models) 6..........
3.2.6 Direct Water Cooled (3.5EFOZ/4EOZ Models) 6.....................
Section 4 Exhaust System 11.................................................................
4.1 Types 11...............................................................
4.2 Exhaust Lines 11........................................................
4.3 Exhaust System Location, Mounting, and Installation 12.......................
4.3.1 Above-Waterline Installation 12....................................
4.3.2 Mid/Below-Waterline Installation 14.................................
Section 5 Fuel System 17.....................................................................
5.1 Fuel Tank 17............................................................
5.2 Fuel Lines 18............................................................
5.3 Fuel Filters 18...........................................................
5.4 Fuel Pump Lift 18........................................................
5.5 Fuel Consumption 18.....................................................
Section 6 Electrical System 19................................................................
6.1 AC Voltage Connections 19...............................................
6.2 Circuit Protection 19......................................................
6.2.1 Circuit Breaker Considerations 19..................................
6.2.2 Circuit Breaker Installation (4--27EFOZ and 5--32EOZ Models) 21......
6.2.3 Circuit Breaker Installation (33--125EFOZ and 40--150EOZ Models) 22..
6.3 Installation In Steel or Aluminum Vessels 23.................................
6.4 Installation Recommendations 23..........................................
6.5 Battery 24...............................................................
6.6 Wiring 24...............................................................
6.7 Remote Start Switch Connection 25........................................
Section 7 Installation Drawings 29............................................................
Section 8 Reconnection/Adjustments 67.......................................................
8.1 Four-Lead Reconnection 67...............................................
8.1.1 100--120-Volt Configurations 67....................................
8.1.2 100--120/200--240-Volt Configurations 67............................
8.1.3 200--240-Volt Configurations 68....................................
8.2 Twelve-Lead Reconnection 68.............................................
8.3 Decision-Maker 3+ Controller Overvoltage Shutdown Adjustment 69............
8.4 Voltage Regulator Adjustment (4--27EFOZ and 5--32EOZ Models) 72...........
Appendix A Generator Selection and Wattage Requirements A-1................................
Appendix B Abbreviations A-2................................................................
Appendix C Generator Set Output Ratings Procedure A-4.......................................