John Deere 544J WH Compact Loader User Manual


 
Net engine power is with standard equipment including air
cleaner,exhaust system, alternator, and cooling fan at test
conditions per ISO9249. No derating is required up to 5,000-ft.
(1525 m) altitude.
Specifications and design subject to change without notice.Wherever applicable, specifications are in accordance with SAE
standards. Except where otherwise noted,these specifications are based on a unit with all standard equipment, waste handler
protection package, high-lift boom,20.5 X 25 solid rubber tires, ROPS cab,full fuel tank, and 175-lb.(79 kg) operator.
544J 624J
Engine
●●
Certified to EPA Tier 2 emissions
●●Antifreeze, –34°F (–37°C)
●●Pre-cleaner
●●Wet sleeve cylinder liners
●●Electronically controlled fuel system
●●Automatic derating when system temperatures
exceeded
●●Monitor-selected high-altitude compensation
●●Underhood muffler with large exhaust stack
●●Underhood dual-element air cleaner with restriction
sensor
●●10-micron primary fuel filter/water separator
●●2-micron final fuel filter
●●Heavy-duty steel fuel tank guard
●●500-hour full-flow spin-on oil filter
●●Polyvee drive belt with automatic tensioner
Ether start aid (required for cold starting down to
–13°F [–25°C])
Intake air heater (required for cold starting down to
0°F [–18°C])
▲▲110-volt engine coolant heater (required for cold
starting below –13°F [–25°C])
▲▲Chrome exhaust stack
●●Environmentally friendly engine oil drain
Cooling
●●
Heavy-duty trash-resistant high-ambient cooling
package
●●Two-side access to all coolers
●●Cooling system isolated from engine compartment
●●Proportionally controlled (cool-on-demand), hydrauli-
cally driven, swing-out fan
●●Intercooler (air/air – 6.5 fins per in.)
●●Transmission oil cooler (oil/air – 6.5 fins per in.)
●●Hydraulic oil cooler (oil/air – 6.5 fins per in.)
●●Engine radiator (7.5 fins per in.)
●●Integral engine oil cooler
●●Coolant recovery tank
●●Fan guard
▲▲Axle coolers (6.5 fins per in.)
●●Reversing fan drive – auto control with manual
override
▲▲Harsh-environment coolers for corrosive envi-
ronments
Power Train
●●
ZF torque-converter powershift transmission – 3F/3R
●●Electronically controlled, adaptive, load- and speed-
dependent shift modulation
●●Clutch calibration engageable from cab monitor
●●Clutch cut-off – thresholds settable from switch pad
●●Auto-shift/manual-shift modes
●●Gear kickdown button in hydraulic-control lever
●●1,000-hour transmission filter
●●Integral transmission sight gauge/fill tube
●●Spring-applied, hydraulically released, oil-cooled,
multi-disc park brake
●●Lube-for-life U-joints
●●Heavy-duty inboard planetary final drives
●●Hydraulically actuated, inboard, carrier-mounted,
pressure-oil-cooled, self-adjusting, multi-disc brakes
●●Top axle housing fill and dipstick port
●●Front axle with hydraulic locking front and conven-
tional rear differentials
▲▲Front and rear axles with hydraulic locking differ-
entials
▲▲Remote-axle breathers
544J 624J
Hydraulic System
●●
Pressure-compensating load-sensing hydraulic
system
●●In-cab adjustable automatic bucket positioner
●●In-cab adjustable automatic boom height kickout
control
●●In-cab adjustable automatic boom return-to-carry
control
●●Reservoir sight gauge
●●Spin-on hydraulic filters, vertical mounting
●●Hydraulic lever lockout
●●Two-function hydraulic valve with single-lever control
▲▲Two-function hydraulic valve with two-lever finger-
tip controls and adjustable wristrest
▲▲Three-function hydraulic valve with single-lever
control and auxiliary lever for third function
▲▲Three-function hydraulic valve with two-lever finger-
tip controls, adjustable wristrest, and auxiliary lever
for third function
▲▲Four-function hydraulic valve, with dual single-lever
controls
▲▲Hydraulic conversion kits, two-to-three- and three-
to-four-function valves
▲▲Ride control, automatic type
▲▲Hydraulic control system for quick-coupler lock-
ing pins
Electrical
●●
24-volt electrical system
●●Solid-state electrical power distribution system
●●Batteries, high capacity (2), 12 volt with 950 CCA,
200-min. rated reserve each
●●Alternator, high capacity, 80 amps and 24 volts
●●Alternator trash cover
●●Lights (conform to SAE J99): Driving with guards /
Turn signals and flashers / Stop and taillights
●●LED heavy-duty taillights and turn signals
●●Work lights, front (2) and rear (2)
●●Horn, with push button in center of steering wheel
(conforms to SAE J994, J1446)
●●Reverse warning alarm (conforms to SAE J994,
J1446)
●●Computerized multifunction monitor
●●Audible and visual warnings: Amber caution / Red
stop / Analog gauges: Engine coolant temperature,
transmission oil temperature, fuel level, hydraulic
oil temperature, engine oil pressure / Digital instru-
ments: Engine rpm, odometer, transmission gear
indicator, speedometer, hour meter / Operator warn-
ing lights: Check engine, engine oil pressure, engine
air filter restriction, battery voltage, transmission
filter restriction, brake pressure, hydraulic oil filter,
fasten seat belt, transmission fault, hydraulic oil
temperature
●●Indicator lights: Park brake / Ride control / Turn
signals and warning flashers / Coupler pin discon-
nect / Engine preheater / Secondary steering /
Work lights
●●Radio-ready cab: Fused 24-volt radio electrical
lead, and fused lead for optional Deere 5-amp and
10-amp voltage converters
●●Built-in diagnostics: Fault code retrieval
▲▲AM/FM/WB stereo radio
▲▲AM/FM/WB stereo radio with cassette
▲▲AM/FM/WB stereo radio with CD
▲▲5-amp, 12-volt convertor with one power plug
▲▲10-amp, 12-volt convertor with two power plugs
▲▲Electrical corrosion-prevention package
●●Strobe light wired to master electrical disconnect
switch
544J 624J
Operator’s Station
●●
Cab (conforms to SAE J1040C APR88): ROPS/FOPS /
Heater/defroster / Multiplane isolation mounted for
noise/vibration reduction / Front and rear windshield
washers and intermittent wipers / Tinted safety glass
●●Air conditioning
●●Seat belt, 3 in. (76 mm), with retractor
●●Seat, deluxe cloth covered with deep foam, high
back, air suspension, adjustable for weight-height,
fore-aft position, backrest tilt, and armrest angle
●●Cup holder, personal cooler holder
▲▲Sun visor for cab
●●Storage compartment for operator’s manual and
other items
●●Rubber floormat
●●Steering wheel, textured with spinner knob
●●Tilt steering column
●●Steering wheel, textured with spinner knob
●●Rearview mirrors, outside (2) and inside (1) (con-
form to SAE J985)
●●Handholds and steps, ergonomically located and
slip resistant (conform to SAE J185)
Waste Handler Package
●●
Waste handler guards:Articulation guards / Axle seal
guards / Boom cylinder and hydraulic lines guard /
Bucket cylinder hydraulic lines, zerk, and sensor
guard / Drive-shaft guard / Extreme-duty front
loader frame cover with handles / Extreme-duty
transmission side guards / Lower boom and bucket
grease-fitting guards / Rear loader frame cover
●●Cab floor-mounted lockable master electrical
disconnect switch
●●Extreme-duty cab entry steps
▲▲Extreme-duty hydraulic bottom guards (fuel tank,
loader frame, engine frame)
▲▲Bottom guards, bolt-on,front frame and transmission
●●Full-frontal cab window guard (high-visibility version
not designed to SAE J1084)
●●Rear-access platforms with step, handhold, and tie-
downs
Loader Linkage
●●
Loader boom service locking bar (conforms to SAE
J38)
▲▲Z-bar loader linkage
▲▲High-lift Z-bar loader linkage
Buckets and Attachments
▲▲
Full line of Deere pin-on and hook-on buckets with
selection of bolt-on cutting edges and teeth-seg-
mented bolt-on cutting edges*
▲▲Quick-coupler which accepts Deere and JRB
attachments
▲▲Hydraulic control system for quick-coupler locking
pins, includes all controls in cab, lines, and valves
▲▲Loadrite
TM
weighing system*
Tires
▲▲
20.5 X 25
▲▲L-5 radial or bias ply
▲▲Less wheels and tires
▲▲Multi-piece rims
Other
●●
Articulation locking bar (conforms to SAE J276)
●●Vandal protection, includes lockable engine enclo-
sure, rear grille, and fuel fill
●●Counterweight, built-in
●●Drawbar, with locking pin
▲▲Lift hooks
▲▲Fire extinguisher
▲▲License-plate bracket
▲▲Secondary steering
544J / 624J WASTE HANDLERS
Key: Standard equipment Optional equipment *See your John Deere dealer for further information.
DKAJULDRWH Litho in U.S.A. (06-11)