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Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ....................................................................... 1-1
WARRANTIES ............................................................................................................... 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY ............................................2-1
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ..........................................2-2
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY .........................2-4
SPECIFICATIONS AND WIRING DIAGRAMS .............................................................. 3-1
SPECIFICATIONS ....................................................................................................................................3-1
BOLT AND FASTENER TORQUE INFORMATION .................................................................................3-2
WIRING DIAGRAMS ................................................................................................................................3-3
COMPONENTS .............................................................................................................. 4-1
PREPARING FOR SERVICE ......................................................................................... 5-1
REQUIRED TOOLS .................................................................................................................................5-1
TRANSPORTING GENERATOR .............................................................................................................5-1
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE ............................... 6-1
MAINTENANCE ............................................................................................................. 7-1
CONSUMER MAINTENANCE SCHEDULE .............................................................................................7-1
AIR FILTER MAINTENANCE ...................................................................................................................7-3
CLEANING FUEL SEDIMENT CUP .........................................................................................................7-5
SPARK PLUG SERVICE ..........................................................................................................................7-5
CLEANING SPARK ARRESTOR SCREEN .............................................................................................7-6
VALVE LASH ...........................................................................................................................................7-7
GOVERNOR ADJUSTMENT ...................................................................................................................7-7
GOVERNOR RANGE ADJUSTMENT ......................................................................................................7-7
BATTERY SERVICE ................................................................................................................................7-8
TROUBLESHOOTING ................................................................................................... 8-1
ELECTRICAL DIAGNOSTICS (HW3000/L MODELS) .............................................................................8-2
ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L) ......................................................8-6
ENGINE DIAGNOSTICS (ALL MODELS) ..............................................................................................8-10
SERVICE AND DISASSEMBLY .................................................................................... 9-1
CONTROL PANEL ...................................................................................................................................9-1
ENGINE AND ALTERNATOR ..................................................................................................................9-2
ALTERNATOR .........................................................................................................................................9-3
FUEL TANK SYSTEM ..............................................................................................................................9-4
EVAPORATIVE EMISSIONS CONTROL SYSTEM .................................................................................9-5
MUFFLER .................................................................................................................................................9-6
CARBURETOR ........................................................................................................................................9-7
STARTING SYSTEM ................................................................................................................................9-8
RECOIL STARTER ..................................................................................................................................9-9
FAN COVER ...........................................................................................................................................9-10
WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS) .............................................................9-11
WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L) ......................................9-12
INDEX .......................................................................................................................... 10-1