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SERVICE INFORMATION
PB-2100
PB-2155
PB-2200SI
4
1-3 Torque limits
Descriptions Size kgf•cm N•m in•lbf
Starter Pawl carrier M8 80 - 100 8 - 10 70 - 85
system
Starter case M4* 25 - 35 2.5 - 3.5 22 - 30
Ignition CDI module (Ignition coil) M4 35 - 50 3.5 - 5.0 30 - 45
system
Spark plug M14 150 - 170 15 - 17 130 - 150
Fuel Carburettor insulator M5* 25 - 40 2.5 - 4.0 22 - 35
system
Carburettor M5 35 - 45 3.5 - 4.5 30 - 40
Engine Crankcase M5 70 - 110 7 - 11 60 - 95
Cylinder M5 70 - 110 7 - 11 60 - 95
Engine mount M4* 35 - 50 3.5 - 5.0 30 - 45
Muffler M5 60 - 100 6 - 10 50 - 85
Others Fan case M5
†
30 - 45 3.0 - 4.5 26 - 40
Fan hub M8* 160 - 200 16 - 20 140 - 175
Fan M8* 160 - 200 16 - 20 140 - 175
Regular bolt, nut, M3 6 - 10 0.6 - 1.0 5 - 9
and screw
M4 15 - 25 1.5 - 2.5 13 - 22
M5 25 - 45 2.5 - 4.5 22 - 40
M6 45 - 75 4.5 - 7.5 40 - 65
M8 110 - 150 11 - 15 95 - 130
1-4 Special repairing materials
Material Location Remarks
Thread locking sealant Starter case bolts
CDI module (Ignition coil)
Carburettor insulator screws Loctite # 222, ThreeBond 1342 or equivalent
Engine mount
Fan hub
Fan
Grease Rewind spring
Lithium based grease
Starter center post
*Apply thread locking sealant (See below)
†
Tapping screw