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PowerBOSS™ 5500W Portable Generator ASSEMBLY
ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-743-4115. If calling for assistance, please have the
model, revision, and serial number from the data tag available.
Unpacking the Generator
1. Set the carton on a rigid flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from
top to bottom.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents. If any parts are missing or damaged, call
the generator helpline at 1–800–743–4115.
• The generator
• Generator operator’s manual
• Engine operator’s manual
• Engine oil
• Three packets of fuel stabilizer
• 30 Amp extension cord
• Wheel kit
Install Wheel Kit
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install these
components:
• 2 - 13mm wrenches
• Socket wrench with a 13mm socket
• Pliers
• Safety glasses
Refer to Figure 1 and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Place a wheel on each side with air valve facing out.
4. Place a washer on axle and then place an e-ring in axle
groove.
5. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
• Always wear eye protection when installing/removing e-rings.
E-rings can cause eye injury.
E-rings can spring back and become airborne
when installing or removing.
CAUTION
Capscrew
Handle
Support Leg
E-Ring
Wheel
Washer
Axle
Nut
Figure 1 — Install Wheel Kit
Capscrew
Nut