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7
ASSEMBLY
FIGURE 3
FIGURE 1
2. Assemble cart body halves together using three 1/4"
x 5/8" hex bolts and 1/4" Nylock hex nuts as shown in
gure 1. Donottightenyet.
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel and
engine oil recommendations.
CAUTION: Do not leave the cart unattended
in upright position during assembly. A falling
cart can cause personal injury! Pay close
attention to the stability of the cart while it
remains in an upright position. For best stability,
assemble on a smooth level surface.
1. Place cart body halves upright on a smooth level surface
such as a garage oor or a paved driveway. See gure
1.
ASSEMBLING CART BODY
TOOLS REqUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
(2) 3/4" Wrenches (only if gure 22 on page 12 is used)
3. Fit the tailgate reinforcement bracket over the end of the
cart bed. Position the two door support brackets on the
bottom of the reinforcement bracket as shown in gure 2.
Fasten the reinforcement bracket and the door supports
to the bottom of the cart using four 5/16" x 3/4" truss
head bolts and 5/16" Nylock hex nuts. Donottighten
yet. See gure 2.
4. Fasten the tailgate reinforcement bracket to the sides of
the cart body using four 1/4" x 5/8" hex bolts and 1/4"
Nylock hex nuts as shown in gure 2. Donottighten
yet.
FIGURE 2
REMOVAL OF PARTS FROM CARTONS
1. Remove the hardware packs and all loose parts from
the cartons.
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK HEX NUT
5/16" NYLOCK
HEX NUT
1/4" NYLOCK HEX NUT
1/4" x 5/8"
HEX BOLT
5/16" x 3/4" TRUSS
HEAD BOLT
DOOR
SUPPORT
TAILGATE
REINFORCEMENT
BRACKET
5. Pull the cart body halves together.
Tighten the four truss head bolts in gure 2.
Tightenthe four hex bolts in gure 2.
Tighten the three hex bolts in gure 1, keeping the
bottom aligned and pulled together.
6. Carefully ip the cart end for end so that it rests on the
tailgate reinforcement bracket. See gure 3.